中文 / English    Customer service hotline:0756-6803730
www.51114066.com
金沙js80806com
金沙js80806com
Ring seam welding machine
js金沙娱乐亚洲天地
CSW-400 ring joint technology program

First, the overall requirements of the equipment:
1 system structure robust, suitable for mass production, meet the production requirements of the welding.
2 welding torch. The rotation of the workpiece fixed CO2 gas shielded welding.
3 equipment is equipped with perfect security measures, in accordance with the characteristics of human body engineering.
Two, the original workpiece and welding requirements:
1: welding material: carbon steel
Maximum length of workpiece: 900mm

Welding workpiece diameter; 400mm

Material thickness:   2-5mm,

      Weld form: ring joint             

2: workpiece precision: weld joint to ensure that the gap between the interface and the amount of the mouth is not greater than the wall thickness of 1/10, workpiece precision to meet the requirements of gas shielded welding.  

Welding method description

This machine uses the high clear and high sensitive touch screen operation, plus the common button, PLC controls all movements.

Manual program point moving function:

1: The foot switch is controlled separately.

2: The torch height can move;

3: Spindle rotation can be moved, forward / reverse, two block switch can be selected.

4: Welding with no two switch can be selected.

5:  Welding angle can be directly input on the touch screen, the amount of overlap can be modified.

6:  When welding, can choose to stop the arc and then stop the rotation..

7: Welding angle, some commonly used welding parameters can be directly input on the touch screen.

8:  Welding speed; 0.3-5 transfer / per minute can be adjusted.

The workpiece is placed on the support frame of the machine tool by the automatic welding motion description.] ] step on the foot switch or press the start button]Pneumatic tail tip with circular arc die to resist the workpiece](the first need to manually adjust the 3D adjusting structure makes welding torch accurate alignment, adjust the various parameters set)]The torch with pneumatic falling into place]Then press the start button, the spindle rotation]welding]After welding]Spindle stop, stop welding]Torch automatic return]At the same time automatic release]Manually remove the workpiece.

四:Basic structure of automatic welding tool for horizontal ring joint

1. Frame: high quality welded structure; the total length of the bed1700mm, height of about1500mm. By section welding, sealing surface plate, installed in the electric control box. Whole spraying high anti rust paint for automobile.

2. The torch moving mechanism: torch moving range 0-900mm,

3. Welding: welding torch adjusting mechanism of pneumatic lifting, manual three-dimensional fine-tuning (mediation scope 30mm), welding torch automatically fall to the position of welding, after welding automatic separation increased, convenient loading and unloading, cylinder vertical stroke 100mm.

4. Pneumatic tail top mechanism: pneumatic tail top positioning, tightening the welding workpiece, tail top maximum cylinder stroke 100mm; aerodynamic tail top maximum load 100Kg; jacking force size. By adjusting the pressure of gas arc mode stuck workpiece end. The top of the tail, mechanism is fixed on the slide rail, the whole range of movement mechanism 0-1200mm.

5. The main drive box: box type structure, AC gear motor drive, equipped with a special welding wire conductive mechanism of carbon brush, for the protection of the rotating bearing. Spindle speed: 0-15rpm stepless speed spindle, the maximum load 50Kg to ensure the grain structure of the welding seam is dense and uniform, beautiful appearance with circular arc mold clamp the workpiece.

6. Mobile operation box + electronic control system: the use of advanced PLC programmable controller to control the welding process and the action program control system with manual / automatic selection, emergency stop and other functions, can carry out two kinds of function simulation and welding selection. To ensure the reliability of the production operation, with a fixed, stopping and automatic reset function;

                   

五:Basic parameter

Product model

CSW-400

Spindle speed

0-10rpm

Rotary diameter of equipment

φ10~φ400MM

Welding workpiece length

≤900MM

The torch moving range

0-900MM

Motor power

60W

Table (long X wide X high)

1700x600x1500(MM)

Tail seat cylinder stroke

100MM

Chuck diameter

(not required)

PLC brand

Delta 24ES2 series

 

 

六:Installation and commissioning, training, acceptance

1. We can send technical personnel to the site installation and commissioning.;

2. Train not less than 1 working days on operation, maintenance and other related technical personnel;

3. The main contents of training include: the working principle of the plane, the general use of the plane and maintenance, repair, argon arc welding machine, carbon dioxide gas shielded welding process characteristics, and on-site operation and training;

4. Provide welding process consultation and guidance to assist you in the process experiment;

、Quality assurance and after sales service

1. I Division of the equipment provided for the protection of a year (except for the consumption of parts), the normal application of the problem of free maintenance and maintenance of the problems;

2. After one year warranty expires, the equipment is provided with non - profit nature of paid services (only the cost of related services);

3. Technical support for the maintenance, repair or improvement of equipment in the long term;

Random provide the main principle diagram, manual and other technical documents; the following is a sketch map

金沙js80806com













js金沙娱乐亚洲天地



金沙js80806com

Copyright Zhuhai City Welding Equipment Co., Ltd.    

 Technical support:

A district of Guangdong city in Zhuhai province. Some Hill before the logistics center Warwick Road No. 3   

  Telephone:86-0756-6803730

Website: www.zhlide.com

Fax:86-0756-6803729